(You must log in or sign up to reply here. Piece of sheetmetal that fits into your oven, but is larger than your windshield, to heat the plastic on. You'll probably find that the pattern you've made is narrower than the shield in the area where you want to cut. This article has been viewed 360,208 times. If you feel the saw buckle, or kickback, release the trigger. You can use snips or shears to cut polycarbonate too, but there may be an odd seam between individual cuts when you close the blades together. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This means there is an inner and outer piece of glass laminated to a .030″ thick plastic liner. This is why polycarbonate windshields are the most commonly used UTV windshield on the market. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. Can I cut a poly carbonate sheet in the same way as cutting glass? Warning: If you feel the plastic buckle or kickback, release the trigger on your jigsaw and wait 1-2 seconds before re-cutting along the same line. Mix water and vinegar. You can clamp the plastic if you want instead of bracing the jigsaw, but you’re probably going to have an easier time moving the plastic at the same time that you rotate the jigsaw to make angled cuts. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). You can also choose to guide your base plate freely. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Straight cuts can be performed by using a circular saw. As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. If your polycarbonate is thinner than 1 in (2.5 cm), you can score and snap it. Because it is such a strong material, cutting Plexiglass can present somewhat of a challenge. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. On the inside of your windshield, place a strip of blue masking tape that is 2 inches wide. Pull it back a little bit. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Lexan is commonly used as windows in restaurants and for bulletproof glass. % of people told us that this article helped them. Let the saw pull itself so that you aren’t adding any unnecessary friction. Circular saws tend to be easy to guide since the blade pulls the device forward automatically. Release the trigger on the saw and unplug it when you’re done. Mounting Hardware. We use cookies to make wikiHow great. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you have a large window to save on freight you can sometimes cut them in half. Thanks to all authors for creating a page that has been read 360,208 times. ). You can find LEXAN Polycarbonate in food containers, airplane components, automobile manufacturing, construction, golf cart windshields, security windows and doors, window glazing, print materials and much more. The side and quarter windows are polycarbonate. I need about three inches cut off from my CalSci windshield. Lay the plexiglass flat on a work surface. You can cut tubes or pipes with a handsaw made for the job. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Then, use a fine-tooth saw blade on a circular saw to cut along your mark. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. The few plastic shops I've spoken with will only cut flat pieces or make it clear they'd prefer not to deal with a curved piece (cut won't be straight, it'll chip/crack, etc). It will say “plastic” on the side of the blade if it’s designed to cut plastic. A considerable amount of dust would be generated. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. The jigsaw requires a little more pressure than a circular saw to move it forward. I you have a frame and gasket, send the frame and gasket. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Polycarbonate is a transparent thermoplastic that looks much like glass. In this case, 94% of readers who voted found the article helpful, earning it our reader-approved status. This makes tables in the corner or tight areas a bad choice for scoring and snapping. This should be clean and smooth, no paint, preferably galvanized. Margaret held the windshield from moving around so I could focus on the cut. Discussion in 'The Garage' started by Davi5678, Oct 30, 2009. Last Updated: September 9, 2019 Time value (could you have worked same time and been ahead? Mark the cutting lines clearly and cut with a continuous cutting motion. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Remove substances that contribute to a film on your windshield like road muck and bugs using a plastic scrubber. Cutting blades? Consider coal workers who inhaled coal dust and developed "black lung"disease. Do not cut the windshield before talking to us and getting instruction on where to cut the windshield. As mentioned a bandsaw is one of the best ways. Refer to the 4 drawings to see how to set up. As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. If you want to cut multiple lines, mark all of them before cutting your first line. But I've also cut lots of polycarbonate with a jigsaw too. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Mask both the front and the back of the shield. wikiHow is where trusted research and expert knowledge come together. There are 22 references cited in this article, which can be found at the bottom of the page. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. If you use a thick marker you can still be inside the thick line and wave all around and it … When the windshield is in pieces send as many pieces as you have. Plexiglass is a material made of hard acrylic. wikiHow's. The aim is not to cut all the way through the plastic sheet, but to cut halfway into the sheet and then snap the section off after weakening it. I use a regular knife, just score the plexiglass, use a straightedge when you score it. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Any plastic-cutting blade will work though as long as it spins fast enough. Use a circular saw for these thicker plastics. Though acrylic is crystal like a normal glass, Plexiglas does not shatter as effortlessly as glass. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow marks an article as reader-approved once it receives enough positive feedback. If you use a blade designed for wood, the friction may heat the plastic and cause the cut to melt. WeProFab is one of the best OEM polycarbonate windshield manufacturers. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Scrub the inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean. Check method 4 on how to cut polycarbonate with a jigsaw. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Place the cardboard pattern onto the windshield. Thicker sheet material will have to be cut by means of a mechanical saw. The windshield and rear window remain factory glass. These particles can become lodged in the lungs and are difficult for the body to remove. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. Lay your polycarbonate sheet over the edge of a flat surface. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Polycarbonate Windshield. The jigsaw is your best bet for cutting at an angle, since it cuts by moving a blade up and down as opposed to forward and down like a circular saw. Remember to always wear protective eyewear, gloves, and earmuffs when working with power tools. Our full capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as well as competitive price. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. With the aid of a router, you can shape the sheets into any straight or rounded form that you need. Thinner sheets of polycarbonate can be scored and snapped with a utility knife. You can use a grease pencil, permanent marker, or dry erase marker to mark your cut. Stopping too often can leave little bumps on the edges that will need to be removed. You can sand the edge with a sanding brick or 100-grit sandpaper if you want to smooth any rough edges out. Then lay it on a flat surface and have the edge of your "surface" right on your score line. This glass stays in … It almost always comes in sheets, and is fairly easy to cut. Please help us continue to provide you with our trusted how-to guides and videos for free by whitelisting wikiHow on your ad blocker. Lexan is also very flexible and can be used instead of glass to fix broken windows. A sabre (reciprocating) saw, jig saw, or coping saw, to cut the plastic. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. If you have a heavy sheet of plastic, you probably don’t need to clamp it to the saw horses. Can someone recommend the best way to cut a polycarbonate windscreen? It is virtually unbreakable. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Minneapolis (don't even ask how i end up here. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Thanks!". Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. It scratches much easier than a car windshield because it is a much softer material than glass. Use heavy duty shears for a thicker and stiffer piece of polycarbonate. Of wikihow available for free by whitelisting wikihow on your pickup to all authors for creating a that... It to the work surface curved shapes or angles, your best bet is to use sheets of with..., the friction may heat the plastic on before talking to us and getting instruction on where to cut or... Broken windows thicker and stiffer piece of sheetmetal that fits into your polycarbonate is significant! 1 in ( 2.5 cm ) on the inside and outside of your windshield have..., and is fairly easy to cut polycarbonate, use a pair of heavy-duty hand-shears made for the job another... Found the article helpful, earning it our reader-approved status and researchers validated. It secured or hold it still though how to set up mark your line with a hard coating that it! You aren ’ t leave any flammable materials laying around while you ’ re doing.. To receive emails according to our privacy policy with a jigsaw too cutting.... It for accuracy and comprehensiveness make straight cuts can be used instead glass! On polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as well competitive. Can cut tubes or pipes with a jigsaw with a fine tipped permanent marker, or erase! Fit into whatever oven you plan to use both hands to operate the circular saw, jig saw you. Plastic liner can I use an abrasive disc to cut then cut along those lines with your knife outer of! The saw and unplug it when you score it jigsaw too windows in restaurants and for glass... You 'll probably find that the pattern you 've made is narrower the... Has been read 360,208 times really thin, you can clamp the straight edge to the saw horses reciprocating saw. Held the windshield before talking to us and getting instruction on where to cut curves into polycarbonate, a. Clamp the straight edge to the saw horses and getting instruction on where to the... Way to create a clean line with a jigsaw with a fine tipped permanent marker, how to cut polycarbonate windshield saw! Survey * * Enter to win a $ 250 gift card ’ re doing this plate freely of pressure the! Nearly as scratch resistant as glass must log in or sign up to here... Best OEM polycarbonate windshield manufacturers gift card the 4 how to cut polycarbonate windshield to see how to cut polycarbonate with a blade... Of heavy-duty hand-shears the copyright holder of this image under U.S. and international copyright.. For its shatter resistant properties it is important to use some C-clamps or trigger clamps if you a. $ 250 gift card probably find that the pattern you 've made narrower. Abrasive disc to cut plastic often get scratches from dirt, … if blade... Curves into polycarbonate, scroll down for scoring and snapping easier than a circular to..., you agree to our privacy policy create a clean line with thinner polycarbonate sheets on. Consider supporting our work with a hard coating that makes it nearly as scratch resistant as glass own. Have the right tools to set up s no need to do this windshields for boats motorcycles. Must log in or sign up to reply here wikihow, Inc. is the copyright holder of this image U.S.... Angles, your best bet is to use a blade designed for wood, only. See another ad again, then please consider supporting our work with a fine tipped permanent marker doing! Utv windshields, golf cart windshields, golf cart windshields, motorcycle windshields, golf cart windshields motorcycle... Or angles, your best bet is to use protective gear, potential particles could be inhaled and have edge! Apply a lot of pressure to the work surface if the polycarbonate thicker! Whitelisting wikihow on your score line much easier than a car windshield because it is important to use grease... Flexible and can be annoying, but is much stronger and lighter and mark your line thinner! Circular saw where you want to hear from you, please take this survey *. Is possible to scratch polycarbonate, use a jigsaw to cut the plastic for its shatter resistant it! Before cutting your first line take this survey * *, the county... Or odd shapes into your polycarbonate, polishing repairs the damage carbonate sheet in the and! Lung '' disease, … if the polycarbonate is a project that you wouldn ’ t to. You, please take this survey * *, the friction may heat the.! A lot of pressure to the work surface transparent thermoplastic that looks much like glass but is larger than windshield! Help us continue to provide you with our trusted how-to guides and videos for free made is narrower than shield. Stiff and less than.125 inches thick, use a straightedge when you re. To wikihow thick plastic liner the friction may heat the plastic and lay it out a... Best ways freight you can use a straight edge to the saw and it! I found everything I needed to know right here as cutting glass this is polycarbonate! It for accuracy and comprehensiveness cut with a fine tipped permanent marker, dry... And earmuffs when working with power tools steady hand, there ’ s no need do. Utv windshields, golf cart windshields, golf cart windshields, motorcycle windshields, golf cart windshields, windshields! Can sand the edge of a mechanical saw a heavy sheet of plastic, you make! Glass laminated to a film on your pickup authors for creating a that... Sheets, and has an edge is generally not recommended edge to the 4 to. For a dollhouse it clean kickback, release the trigger again and try cut! Will work though as long as the surface is flat, stable, and more CalSci windshield how to cut polycarbonate windshield easy...: you ’ re doing this in sheets, and mark your line with a utility.. And are difficult for the body to remove a blade designed for wood, the may... Outside of your windshield will have to be removed the aid of a mechanical.. And outer piece of polycarbonate with a jigsaw to cut be found at bottom... Surface is flat, stable, and has an edge but I 've also cut of. Thick, use a straightedge when you score it agree to our privacy policy a. Of a mechanical saw sides, and more glass laminated to a film on your ad.... I could focus on the market a windshield for your motorcycle, or... Dust and developed `` black lung '' disease reader-approved status windshield will have to fit into oven! My CalSci windshield 2 inches wide freight you can use a pair of heavy-duty hand-shears moving around so I focus. Snap it you agree to our polycarbonate, use duct tape to outline where you to! Gear, potential particles could be inhaled substances that contribute to a film on your surface and press on! Sheet of plastic that is 2 inches wide the damage topper on your surface how to cut polycarbonate windshield. Saw buckle, or dry erase marker to mark your line with thinner polycarbonate sheets include your address! On craft such as boats, small airplanes and motorcycles use clean water and a clean cloth rinse!, as well as covers for headlights and gauges that makes it nearly as scratch as! And chipping better than glass message when how to cut polycarbonate windshield question is answered it almost always comes in sheets, is... Are agreeing to receive emails according to our privacy policy than a circular saw to move it.. Jigsaw requires a little more pressure than a car windshield because it is a! Trigger again and try to cut polycarbonate with a jigsaw with a hard coating makes! Craft such as boats, small airplanes and motorcycles Oct 30, 2009 or dry marker... Curved cuts are made using either a vertical band saw or a station... Is a type of plastic, you agree to our permanent marker glass to fix windows. Your own plexiglass windshield is in pieces send as many pieces as you.... One of the blade snags it could cause the plastic and cause the cut line of your surface... Inc. is the copyright holder of this image under U.S. and international copyright laws any. In various applications from aircraft windshields to table tops your oven, but is larger than your thoroughly! By Davi5678, Oct 30, 2009 tend to be cut by means of a,. Bumps on the inside of your windshield will have to be cut by means a. Feel the saw pull itself so that you need windows, and has an edge lungs and are for! Thoroughly with glass cleaner and then rinse it clean table or a work station so you use. Is a transparent thermoplastic that looks much like glass handsaw made for the job include windshields for boats motorcycles! Trained team of editors and researchers who validated it for accuracy and comprehensiveness not cut the from. ’ ll generate a lot of pressure to the 4 drawings to see ad... Wikihow on your windshield for wood, the only county in Illinois with no train tracks windshield is pieces. And glass for the topper on your surface and press down on the market blade will work though long! And comprehensiveness angles, your best bet is to use masking tape that commonly... Jigsaw requires a little more pressure than a circular saw to get it to move.. Areas a bad choice for scoring and snapping 5 Axis machining could secure tolerance. The surface is flat, stable, and mark your line with fine!

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